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500 W Single Vout Series
Technical Specification
Medical Grade AC/DC Power Supply With PFC
85-264 Vrms Input Voltage 12/24/36/48 V Semi-Regulated Output 500 W Output Continuous 700 W Output Transient Up to 90 % Full Load Efficiency
1500 W Encased
1000 W Encased
Package Configurations Available
500 W Encased
Up to three units can be factory mounted into a chassis. The 500 W Single Vout Series can be configured as follows:
* 500W(1unit) *1000W(2units) *1500W(3units)
500 W Single Vout Series Features * * * * * * * * High efficiency (90% for 48 VOUT Model at 500 W) Universal input voltage range Semi-regulated output for bus stability Parallel operation supported Integral fan cooling with speed control Active PFC; EN61000-3-2 compliant Low leakage; EN60601-1 compliant Low noise; EN55011 / EN55022 Class B compliant * Over-current, over-voltage, and over-temp protection * DC Power Good / AC Power Good signals * Remote enable input * Fan status output / Fan enable input * Small size: 3.59" x 5.25" x 1.63" * RoHS 6/6 compliant * 5 V (250 mW) standby output
Product # AQ0500MUxx Series
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-005046 Rev. 1
09/04/08
Page 1
Technical Specification
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AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical
ACuQor 500W Series ELECTRICAL CHARACTERISTICS
All specifications typical with TA = 25 C, unless otherwise specified.
MAIN OUTPUT SPECIFICATIONS Output power (continuous) 85-132/170-264 Vrms (5 s transient) 85-132/170-264 Vrms 132-170 Vrms Nominal DC output voltage (at 250W) (Semi-regulated) Efficiency (see figs. 1, 3, 5, 7) 12 24 36 48 12 48 12 48 Vout Vout Vout Vout Vout, Vout, Vout, Vout, 115 115 230 230 Vrms, Vrms, Vrms, Vrms, 500 500 500 500 W W W W 500 W 700 W See Figures 11, 12 12.4 25 37.5 50 86% 89% 88% 90% V V V V GENERAL SPECIFICATIONS Fundamental ripple freq. Audible noise Weight Input Output Fan speed varies with temp. (EQ) (RQ) (TQ) MIL-217 Demonstrated Input to output Input to ground Output to ground (BF & CF ) Output to ground (CFD) Output to ground 500 kHz 250 kHz 39 dBA @ 1 m max. 540 g (19.1 oz) 1068 g (37.7 oz) 1582 g (55.8 oz) 343.6 kHours TBD kHours 4000 Vrms 1500 Vrms 1500 Vrms 5000 Vpulse 10 M min. See Note 2
MTBF
typ. typ. typ. typ.
ISOLATION SPECIFICATIONS Isolation voltage
Hold-up time (to -20%)
12 Vout 24 / 36 / 48 Vout Vout Vout Vout Vout
12 ms @ 500 W 16 ms @ 500 W 16,000 8,000 4,000 2,000 F F F F Insulation resistance Leakage currents
Maximum load capacitance 12 24 36 48 Output ripple voltage
ENVIRONMENTAL CHARACTERISTICS Thermal performance Relative humidity Altitude Random vibration Shock EMC CHARACTERISTICS Conducted emissions Line frequency harmonics Voltage fluctuations ESD air ESD contact Radiated immunity Fast transients Line surge immunity Conducted immunity Power freq. mag. field Voltage dip immunity EN55011 and EN55022, FCC part15 EN61000-3-2 EN61000-3-3 EN61000-4-2 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 EN61000-4-8 EN61000-4-11 Level B Class A Clause 5b Level 3 Level 3 Level 3 Level 3 Level 3 Level 3 3 A/m Perf Criteria A, A, B <5% UT 10 ms, 70% UT 500 ms, 40% UT 100 ms Operating ambient Non-operating ambient Non-condensing Operating Non-operating 5-500 Hz Half-sine, 10 ms, 3 axes 0 C to +70 C -40 C to +85 C 5-95% RH 10,000 ft max. 30,000 ft max. 0.03 g2/Hz 20 g peak
Switching frequency (20 MHz BW) Twice line frequency (at 300W)
0.5% p-p 5.0% p-p 2 s max.
Turn-on delay Transient response Iout steps from 50-75% At 0.2 A/s Cyclic restart Cyclic operation Over line, load and temperature Always on (See Note 1) Automatic recovery Input Low Voltage Input High Voltage
3% typ / 6% max. dev. 100 ms recovery 110-120% 115% rated Iout 6.0% 5 V @ 50 mA +125 C (PCB Temp) 0.45 V (max) 4.15 V (min)
Overvoltage protection Short circuit protection Total regulation Auxillary Output Thermal protection REMOTE_ENABLE INPUT SPECIFICATIONS AC input voltage Input frequency Input current Power factor Input surge current Internal input fuses
Universal range
85-264 Vrms 47-63 Hz
115 Vrms @ 500 W 230 Vrms @ 500 W
5 Arms 2.5 Arms >0.98
264 Vrms (cold start) Both AC lines
40 A max. 10.0 A SAFETY AGENCY CERTIFICATIONS (pending) All certification marks appear on individual unit labels. UL60601-1 and UL60950 IEC/EN 60601-1 and IEC/EN 60950 CE Marked cUL CSA Standards Meets NFPA 99 2005 300 A earth leakage
NOTES: 1. Derate 1 mA per C above 50 C ambient temperature. 2. Leakage currents see page 4.
Product # AQ0500MUxx Series
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Page 2
Technical Specification
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AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical
EFFICIENCY, DERATING, AND VOUT DROOP CURVES
100 95 90 13.5
13.0
Output Voltage (V)
Efficiency (%)
12.5
85 80 75 115 Vrms 70 230 Vrms 65 0 100 200 300 400 500 600 700
12.0 Continuous
15 Second Transient 20% Duty 120 Second Transient 50% Duty
11.5
11.0
10.5 0 6 12 18 24 30 36 42
44
48
50
54
60
Output Power (W)
Output Load (A)
Figure 1: 12 VOUT efficiency curves.
Figure 2: 12 VOUT droop characteristics.
100 95 90
27
26
Output Voltage (V)
Efficiency (%)
25
85 80 75 115 Vrms 70 230 Vrms 65 0 100 200 300 400 500 600 700
24 Continuous
15 Second Transient 20% Duty 120 Second Transient 50% Duty
23
22
21 0 6 12 18
22
24
25
30
Output Power (W)
Output Load (A)
Figure 3: 24 VOUT efficiency curves.
Figure 4: 24 VOUT droop characteristics.
100 95 90
40.5
39.0
Output Voltage (V)
Efficiency (%)
37.5
85 80 75 115 Vrms 70 230 Vrms 65 0 100 200 300 400 500 600 700
36.0 Continuous
15 Second Transient 20% Duty 120 Second Transient 50% Duty
34.5
33.0
31.5 0 3 6 9 12 15
16.5
18.75 18
21
Output Power (W)
Output Load (A)
Figure 5: 36 VOUT efficiency curves.
Product # AQ0500MUxx Series Phone 1-888-567-9596
Figure 6: 36 VOUT droop characteristics.
www.synqor.com Doc.# 005-005046 Rev. 1 09/04/08 Page 3
Technical Specification
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AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical
EFFICIENCY, DERATING, AND VOUT DROOP CURVES
100 95 90 54
52
Output Voltage (V)
Efficiency (%)
50
85 80 75 115 Vrms 70 230 Vrms 65 0 100 200 300 400 500 600 700
48 Continuous
15 Second Transient 20% Duty 120 Second Transient 50% Duty
46
44
42 0 3 6 9
11
12.5 12
15
Output Power (W)
Output Load (A)
Figure 7: 48 VOUT efficiency curves.
Figure 8: 48 VOUT droop characteristics.
600
600
500
500
400
400
Power (W)
300
Power (W)
300
200
24 / 36 / 48 V with Fan Enabled
200
24 / 36 / 48 V, VIN 105 Vrms 12 V, VIN 105 Vrms
100
12 V with Fan Enabled
100
24 / 36 / 48 V, VIN = 85 Vrms 12 V, VIN = 85 Vrms
0 0 10 20 30 40 50 60 70 80
0 0 10 20 30 40 50 60 70 80
Ambient / Case Temperature (C)
Case Temperature (C)
Figure 9: Continuous power derating curve in natural convection. For Fan Disabled, see Figure 10.
800 700 600
Figure 10: Fan Disabled continuous power derating curve in natural convection.
800 700 600
Power (W)
400 300 200 Transient (12 V Out) 100 0 85 105 Continuous (12 V Out)
Power (W)
500
500 400 300 200 Transient (24/36/48 V Out) 100 0 Continuous (24/36/48 V Out)
132
150
170
210
264
85
132
170
264
Input AC Voltage (VRMS)
Input AC Voltage (VRMS)
Figure 11: Rated output power vs Input AC Voltage.
Product # AQ0500MUxx Series Phone 1-888-567-9596
Figure 12: Rated output power vs Input AC Voltage.
www.synqor.com Doc.# 005-005046 Rev. 1 09/04/08 Page 4
Technical Top Specification Right
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Bottom
AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical
Back
MECHANICAL DRAWINGS (1 Module Encased Version -- E Package Type)
Top Right Bottom Front
Back
NOTES (applies to all mechanicals) 1)Recommendedscrewtighteningtorqueof6in.lbs 2)Undimensionedcomponentsareshownforvisualreferenceonly 3)Alldimensionsininches[mm] Tolerances: x.xxin0.02 x.xxxin0.010
Leakage Currents
AC Leakage Current from Input to Earth AC Line Connection Normal Open Neutral Condition Fault 125 A 65 A 65 A 250 A 130 A 130 A AC Leakage Current from Output to Earth ACuQor Typical at 264 Vac 60 Hz input Model AQ . . BF . . AQ . . CF . . Normal Condition 2 A 2 A Open Earth Fault 36 A 6 A AC Backdrive Fault 125 A 18 A
240 V L-N, 1 phase ACuQor Typical at 110% nominal input 208 V L-L, 120 V L-N, 1 of 3 phases voltage 60 Hz 240 V L-N-L, 120 V L-N, split phase
For convenience, the following tables show limits allowed by various standards: AC Leakage Current from Input to Earth Standard IEC60601-1 Maximum Allowed per Standard NFPA 99 2005 IEC60950 Normal Open Neutral Condition Fault 500 A 300 A 3500 A 1000 A -- -- AC Leakage Current from Output to Earth Maximum Allowed per IEC60601-1 Contact Type BF CF Normal Condition 100 A 10 A Open Earth Fault 500 A 50 A AC Backdrive Fault 5000 A 50 A
Product # AQ0500MUxx Series
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-005046 Rev. 1
09/04/08
Page 5
Technical Specification
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AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical
MECHANICAL DRAWINGS (2 Modules Flat Version -- R Package Type)
Product # AQ0500MUxx Series
Phone 1-888-567-9596
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Doc.# 005-005046 Rev. 1
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Page 6
Technical Specification
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AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical
MECHANICAL DRAWINGS (3 Modules Flat Version -- T Package Type)
Product # AQ0500MUxx Series
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Page 7
Technical Specification
CONNECTOR DETAILS
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AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical
OUTPUT CONNECTOR PINOUT (top side) Pin 1 FAN_GOOD Open collector with internal 5V pullup. See Figure A. Pulsed low on fan failure, 100ms, 50% duty. Short to VOUT(-) to disable fan. Open collector with internal 5V pullup. See Figure B. Pulled low on AC power dropout. Open collector with internal 5V pullup. See Figure B. Pulled low during startup ramp and within 5 C of temperature shutdown threshold. 5 V @ 50 mA available whenever AC power is applied. Positive Output Voltage. Positive Output Voltage. Positive Output Voltage. Positive Output Voltage.
5k 5V_STANDBY
Pin 2 Pin 3
AC_POWER_GOOD DC_POWER_GOOD
Figure A: Fan status output / Fan enable input interface circuitry.
Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9
5V_STANDBY VOUT(+) VOUT(+) VOUT(+) VOUT(+) Reserved
1N4148
Reserved for future use. Reserved for future use. Logic input. See Figure C. Pull high to enable main output. Negative Output Voltage. Negative Output Voltage. Negative Output Voltage. Negative Output Voltage. Negative Output Voltage.
10 Ohms AC_POWER_GOOD or DC_POWER_GOOD 0.1 F VOUT(-) 2N3904 From AC/DC Monitor Circuitry
Pin 10 Reserved Pin 11 REMOTE_ENABLE Pin 12 VOUT(-) Pin 13 VOUT(-) Pin 14 VOUT(-) Pin 15 VOUT(-) Pin 16 VOUT(-)
Figure B: Power good interface circuitry.
5V_STANDBY 5V_STANDBY 10 Ohms REMOTE_ENABLE 0.1 F 10k 5k
To Enable Circuitry
12 V OUTPUT CONNECTOR PINOUT (bottom side) Pin 1 VOUT(+) Positive Output Voltage. Pin 2 VOUT(+) Positive Output Voltage. Pin 3 VOUT(+) Positive Output Voltage. Pin 4 VOUT(+) Positive Output Voltage. Pin 5 Pin 6 Pin 7 Pin 8 VOUT(-) VOUT(-) VOUT(-) VOUT(-) Negative Output Voltage. Negative Output Voltage. Negative Output Voltage. Negative Output Voltage
VOUT(-)
Figure C: Remote enable interface circuitry.
MATING CONNECTORS Connector OUTPUT (16 pins) INDIVIDUAL INPUT CONNECTOR PINOUT Pin 1 Pin 3 Pin 5 Ground AC Neutral AC Line 12V_OUTPUT (8 pins) INPUT Type Molex 430251600 Molex 436450800 JST VHR-5N Contact Molex 430300008* Molex 430300008* JST SVH-41T-P1.1
* Each contact rated for a maximum of 5.5 A.
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Product # AQ0500MUxx Series
Technical Specification
PARALLEL OPERATION - MULTIPLE UNITS
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AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical
Chassis configurations for Parallel Units ACuQor units are available either open-frame or pre-mounted at the factory. Up to 3 units can be mounted into a chassis, in either side-by-side or stacked configurations. For a complete list of options, see the "Part Numbering System" table on the last page, under "Package Type", along with the Mechanical Drawings pages. Only side-by-side configurations can be populated with 500W units, since each includes a thermal pad underneath. Interconnection of Parallel Units ACuQor units mounted in 2 and 3 unit chassis are not connected together. This allows the physical routing and connectivity of the external wiring to be customized to each application. The following table summarizes the recommended wiring to operate multiple units in parallel:
Output Connector Signal Suggested Connection
Specifications of Parallel Units As a rule, units wired in parallel behave the same as single units. Any specification will remain unchanged that is expressed in units of voltage, time, frequency, or efficiency. Specifications expressed in terms of power, current, or capacitance, should be scaled by the number of units wired in parallel. ACuQor units are individually calibrated at the factory, so that the output voltage vs. output current characteristic is always consistent (see Vout droop characteristic figures). As such, multiple units will share output current accurately. Full current is guaranteed from a bank of multiple units wired in parallel.
Behavior with Multiple Units
REMOTE_ENABLE FAN_GOOD AC_POWER_GOOD DC_POWER_GOOD VOUT(+), VOUT(-) 12V_STANDBY* 5V_STANDBY
Wire in parallel " " " " " Do not wire in parallel
Inputs activated simultaneously Wired-OR outputs - can be pulled low by any unit during an abnormal condition. " " Built-in droop characteristic ensures graceful current sharing. " Fully regulated characteristic does not support current sharing. If placed in parallel, only the output with the highest set-point will drive current.
*Note: Triple output models only.
Product # AQ0500MUxx Series
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Technical Specification
INSTALLATION INSTRUCTIONS
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AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical
General: ACuQor AC/DC power supplies are intended for use as components in medical and industrial equipment. ACuQor units must be properly installed within end use equipment before they can be safely applied as described in this document. The suitability of the ACuQor/equipment combination must be verified through end product investigation. Mounting: Refer to the Mechanical Drawings section. ACuQor
units are provided with threaded stainless-steel stand-offs or inserts for mounting. This mounting hardware is internally connected to the input connector protective-earth terminal for functional-earth EMC control. Any orientation (vertical, horizontal, etc.) may be used. Adequate air space should be provided over the fan intake (top) and exhaust (sides) to allow for exchange of cooling air. ACuQor is designed for a pollution degree 2 environment. The suitability of the enclosed ACuQor mechanical assemblies must be verified through end product investigation.
nector wiring and signal I/O functionality. Refer to nameplate label for output current ratings. Main DC output (Vout+, Vout-) pins should use 20 AWG (0.5mm2) wire size. Individual main output pins should not be loaded to more than 5.5 A. For currents greater than 5.5 A, multiple main output pins/wires must be used in parallel. All signal I/O pins are referenced to Vout-.
Output: Refer to the Connector Details section for output con-
EMC: ACuQor products have been tested to the EMC specifications listed in the Electrical Characteristics section. However, end use equipment must be tested to verify EMC compliance..
Hipot Testing: ACuQor products are rated for Hipot testing
Encased models: A minimum of 5 mm electrical clearance should be allowed from the connector ends of encased models. Input: Refer to the Connector Details section for input connector wiring. ACuQor products require a single phase AC power source of 100-240V 50/60Hz nominal. Refer to nameplate label for input current ratings. A protective-earth connection is also required. Minimum wire size of 18 AWG (0.8mm2) is recommended. Both sides of the AC line are internally fused (see table for specific models). These fuses are not user replaceable.
MODEL AQ0300 AQ0400 AQ0500 Input Fuses (in Both AC Lines) Littelfuse6.3A250V21606.3XEP Littelfuse6.3A250V21606.3XEP Littelfuse10.0A250V216010XEP Fuses Total 2 2 2
levels of 1500 Vac input to protective-earth, 1500 Vac output to protective-earth, and 4000 Vac input to output. When performing the 4000 Vac input to output test, the test voltage must be balanced evenly 2000 Vac input and output to protective-earth. Two oppositely phased test voltage sources or a single test voltage source with external balancing impedances (capacitors) may be used to prevent overstressing input or output to protective-earth insulation per IEC60601-1 2005 sub clause 8.8.1 and IEC60601-1 1990 sub clause 20.4g. for BF and CF patient contact application per IEC60601-1. These ACuQor models provide reinforced insulation at the DC output voltage level and basic insulation at the 240 Vac level from output to protective-earth. Note that equipment and wiring may add to system leakage currents so that the end product must be tested for compliance. Refer to the Electrical Characteristics section for typical ACuQor input and output leakage currents. In addition, ACuQor defibrillation rated models comply with the minimum output to protective-earth creepage/clearance requirement and defibrillator pulse test of IEC60601-1.
Patient Contact: ACuQor models include versions designed
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Technical Specification
PART NUMBERING SYSTEM
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AC Input: 85-264 VRMS DC Output: 12/24/36/48V Semi-reg. Power: 500 W Series Grade: Medical
The part numbering system for SynQor's ACuQor AC/DC power supplies follows the format shown in the table below. Notallcombinationsmakevalidpartnumbers,pleasecontactSynQorforavailability.
Family Output Power
0300: 300 W 0400: 400 W 0500: 500 W 0600: 600 W (2 x 300 W) 0800: 800 W (2 x 400 W) 0900: 900 W (3 x 300 W) 1000: 1000 W (2 x 500 W) 1200: 1200 W (3 x 400 W) 1500: 1500 W (3 x 500 W)
Grade
Range
Output Voltage
(xx=Standard; xT=Triple) 12: 12 V 1T: 12 V / 5 & 12 V STBY 24: 24 V 2T: 24 V / 5 & 12 V STBY 36: 36 V 3T: 36 V / 5 & 12 V STBY 48: 48 V 4T: 48 V / 5 & 12 V STBY
Package Type
(Correlates to Output Power)
Thermal Design
Options
AQ ACuQor series of ac-dc semi-regulated output power supplies
M: medical
U: universal (85-264 VRMS)
E: 1 unit (3" x 5") R: 2 units; flat S: 2 units; stacked T: 3 units; flat U: 3 units; stacked
A: open frame C: encased Q: encased only
Medical Grade: BF: BF isolation rating CF: CF isolation rating CFD: CF isolation rating defibrillator proof
Example: AQ0500MU12EQCFD ACCESSORIES
SynQoroffersaseriesofassembliesthatcanbeorderedaccordingtothetablebelow.Mechanicaldrawingsfortheseaccessoriesare availablefordownloadinpdfformatfromtheSynQorwebsite.
Part Number
AQ-CBL-INPUT1C AQ-CBL-OUT1C AQ-CBL-OUT1CD AQ-CBL-OUT2C AQ-CBL-OUT2CD AQ-INSUL1M AQ-EVAL-PRL3
Description
Input mating cable with pre-stripped wire ends (36" long). Output mating cable with pre-stripped wire ends (18" long). Same as AQ-CBL-OUT1C with an additional 8-pin connector. Output mating cable with connectors on both ends (18" long). Same as AQ-CBL-OUT2C with an additional 8-pin connector. Single module bottom-side Mylar insulator for open frame mounting. Evaluation board for up to three paralleled modules.
APPLICATION NOTES
AvarietyofapplicationnotesandtechnicalwhitepaperscanbedownloadedinpdfformatfromtheSynQorwebsite.
PATENTS
SynQorholdsthefollowingpatents,oneormoreofwhichmightapplytothisproduct: 5,999,417 6,222,742 6,545,890 6,594,159 6,731,520 6,894,468 6,927,987 7,050,309 7,072,190 7,119,524 7,269,034 7,272,021
6,577,109 6,896,526 7,085,146 7,272,023
Contact SynQor for further information:
Phone: Toll Free: Fax: E-mail: Web: Address:
978-849-0600 888-567-9596 978-849-0602 power@synqor.com www.synqor.com 155SwansonRoad Boxborough,MA01719,USA
Phone 1-888-567-9596
Warranty:SynQoroffersatwo(2)yearlimitedwarranty.CompletewarrantyinformationislistedonourwebsiteorisavailableuponrequestfromSynQor. Limitation on use: SynQor's products are not authorized for use and should not be used, without the specific prior written approval of an authorized officer of SynQor makingspecificreferencehereto,inanylifesupportsystem,nuclearfacilityorapplication,aircraftcontrolapplicationoranyotherapplicationinwhichfailureoftheproduct couldreasonablyresultinharmtolife,propertyortheenvironment. InformationfurnishedbySynQorisbelievedtobeaccurateandreliable.However, noresponsibilityisassumedbySynQorforitsuse,norforanyinfringementsofpatents orotherrightsofthirdpartieswhichmayresultfromitsuse.Nolicenseisgrantedby implicationorotherwiseunderanypatentorpatentrightsofSynQor.
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